The composting machine is a kind of turning equipment used in conjunction with the organic fertilizer fermentation tank.So it is also called a groove type composting machine.  In addition, you can use it to ferment organic raw materials in the production process of organic fertilizer, compound fertilizer and other fertilizers.Therefore, groove type composting powder fertilizer system is a fertilizer production line with a groove type composting machine as the main equipment.

groove type compost machine for production line
groove type compost for powder fertilizer

The composting machine is a very important equipment in the production line. As a kind of fertilizer production line, powdered fertilizer production line is also very popular among fertilizer manufacturers. But compared with the granular fertilizer production line, this kind of production line is more affordable in the fertilizer production process. Therefore, it is also very applicable to combine the trough turning machine with the powdered fertilizer production line.  It is  called groove type composting powder fertilizer system. Below I will introduce them in detail.

Sophie

Senior Plant Design Engineer

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Groove type composting system for powder fertilizer production

The production process of the powdered fertilizer production line looks simple, but in fact there are still many things worth noting in the details.

The first step in making fertilizer is to turn over the fertilizer. By using the groove-type composting machine to turn and throw, you can ferment the fertilizer cyclically.It is more economical and affordable. During the composting process, the material temperature will gradually rise. At this time, you can add some bacterial agents to the shelf.It will increase the nutritional content of the material and make the final fertilizer more efficient.

The next step is to screen the fertilizer. Through screening, picking out some stones and iron blocks.It can effectively improve production efficiency and prevent machine damage.

After sieving, you can crush the material. By using the vertical grinder, the chain above the interior breaks up the material. And the blade below crushes the material. Sharpening the blade on both sides, which can reduce the cost of later maintenance for customers.

Finally, if you don’t need to add some small materials, you can pack it directly.

groove type compost system for powder manure

The above is the production process of the powdered fertilizer production line. If you want to know more, welcome to consult.

What are the benefits of using our groove type composting machine in your powder fertilizer production line?

In the powder fertilizer production line, composting is a very important process. Because it determines the final fertilizer efficiency of the fertilizer. Therefore, in order to finally produce high-quality fertilizers, you need to specially pay attention to the composting process in the early stage. And it is necessary to choose a high-quality turner. Our trough turning machine is worth choosing, and has the following advantages.

Easy to Operate

You only need to pile the manure into the tank until it decomposes and becomes fertilizer. And the operator does not need to touch the manure during this period.

Hygienic Working Conditions

Remote automatic control cabinet operation, you  cannot need to operate at close range. In addition, the working environment is good.

Wide Range of Output

The processing capacity of the equipment depends on the length and number of fermentation tanks. And the processing capacity of the equipment is large.

More Materials

The equipment can handle various organic materials (feces, straw, sludge, medicinal residues, biogas residues, etc.).

High Fermentation Efficiency

The turning span of the groove type compost turner can reach 3-30 meters, and the fermentation period is about 15 days. The length of the fermenter depends on the situation.

6 application of groove type composting machine for powder fertilizer production

The groove type turning machine has a wide range of uses. And it can effectively expand the capacity of the powdered fertilizer production line. In addition, with its own characteristics, it can improve the overall effect of the production line.

The groove type composting machine can be widely used in the harmless and resourceful fermentation treatment of manure in large, medium and small farms. It can work with one machine with one slot or one machine with multiple slots.Furthermore, the operator only needs to press the button.

The trough turning machine is suitable for the fermentation and turning of organic waste. For example, livestock and poultry manure, sludge garbage, sugar factory filter mud and straw sawdust. It is widely used in fermentation and decomposing operations in organic & compound fertilizer plants.

It is suitable for aerobic fermentation. And you can use in conjunction with solar fermentation chambers, fermentation tanks and transfer machines. It can realize the function of one machine with multiple slots when used together with the mobile machine.

The fermented grains matched with the composting machine can  discharge continuously or in batches. It has the characteristics of compact structure, perfect technology, short fermentation cycle (7-10 days).Furthermore,you can enjoy low energy consumption, and stable product quality.

The thickness of the fermented material in the tank is 70-90cm. You can carry out continuous aerobic fermentation through natural ventilation. And through the oxygen provided by the contact between the material and the air during the turning process. The fermentation turning process realizes automatic control.

Restrictive and indeterminate requirements for the workplace. In addition, it can save a lot of human resources. And it highlights the function of increasing the rate and reducing the cost in the cost accounting of organic fertilizer production.

Tips:When you turne over through the equipment, it will automatically lift up and down hydraulically. And then you can adjust to the quick return position to start the work of the next slot.

What is the role of the groove type turning machine in the powder fertilizer production line?

After that you can ferment the raw material, whichit heats up. So that the fermented material is fully in contact with the air. And increasing the oxygen content of the material pile . It also volatilizes the water vapor in the material pile and reduces the temperature of the material pile.

groove type compost production plant

Using a trough-type turning machine for fermentation can improve the fermentation process of organic fertilizers. It can increase the traditional fermentation period of several months to 7-15 days.

The groove type composting machine also performs oxygenation, crushing and stirring operations on the materials while transporting the materials. The characteristic of the overall feeding and discharging is that you need fully feed the entire fermenter at one time. When the fermentation cycle is over, you can discharge the material at one time.

Using bacteria with groove type composting machine to make your  powder fertilizer production better

In order to improve the fertilizer efficiency of the fertilizer, you can add bacteria agents during the turning and throwing process. So that the fertilizer will finally reach a perfect state. So as to meet your requirements of moisture and pH during the fermentation of raw fertilizer, you need to add some auxiliary agents.

Using the trough-type composting machine can give full play to its stirring function and improve the permeability of raw materials. Make the raw material fluffy and elastic and increasing the temperature of the compost heap.

If the temperature is too high, fresh air can be absorbed to lower the temperature. In this way, an alternating state of medium and high temperature is formed, which is beneficial to the growth and reproduction of microorganisms.

Composting process can bring you benefits for making powder fertilizer

After the groove-type turning machine turns over, forming a new plurality of stacks . And the new pile is in a fluffy and loose state, creating a favorable aerobic state for material fermentation. It is very conducive to the production and fermentation of organic fertilizers.

In such a state, the pile that has been turned over can rise to a high temperature within 24 hours, and the pile can be kept at a high temperature for 2-3 days before turning over. This state has basically become fat in 7 days.

In the high temperature, the germs and insect eggs in the feces will be killed, and the macromolecular protein will be decomposed into small molecular protein that is easy for crops to absorb.

During the biological fermentation process, it can prevent the generation of harmful and malodorous gases such as hydrogen sulfide and amine gas in the feces, and completely remove the odor in the feces.

With the high temperature and turning of the pile, the moisture in the raw materials will gradually decrease. The general fermentation cycle is 12-15 days.

After the fermentation is completed, the pile can be collected, and the moisture will also drop to about 35%. It can continue to the next step of deep processing, screening, crushing, granulation and so on.