Wheel type compost turner is suitable for the fermentation with large span and high depth of live stock manure, sludge and garbage,filter mud from sugar mill,biogas residue and straw sawdust and other organic waste. The machine is also widely used in organic fertilizer plant, compound fertilizer plant and bisporus plant for fermentation and the removal of water.Compared with the traditional trough turning machine, it saves a lot of space. The turning range is wide, the turning depth is deep, and the turning efficiency is high.
Here is a quick way to know wheel type compost turner——Read it
When making fertilizer, the roulette turning machine needs to adjust the carbon-nitrogen ratio, pH, water content of raw materials. And you need to add some auxiliary materials. In addition, you can rely on the compost turner to mix the main raw materials and various auxiliary materials roughly stacked together in proportion evenly .
During the operation of the composting machine, the raw material aggregates are fully in contact with the air and mixed. In addition, the stockpile can contact a lot of fresh air. It helps aerobic microorganisms to survive and multiply to generate heat, and the pile temperature rises. When the temperature reaches the fermentation high temperature line, the supplementary exchange of new air can lower the pile temperature. And it satisfy the development and reproduction of various beneficial microorganisms in the suitable temperature range.
The turning and throwing machine system can crush the material into small agglomerates. So that the sticky and dense raw material pile becomes loose and elastic, and forms a suitable porosity. You can customize the wheel type turning machine according to the span of fermentation operation.
How does wheel type compost turner work?
The wheel type turning machine equipment adopts the intermediate chain transmission mechanism to drive the two diameter turning roulettes to turn symmetrically without dead ends. It can also adjust the speed of the shifting trolley, the left and right displacement, and complete the large-span composting work with low energy consumption.
In the case of deep piled materials, through the unique energy-saving transmission mechanism, use less power to complete high-depth, long-span turning operations. Its hydraulic lifting system can turn over the large plate and lift it automatically to ensure that the equipment can move without obstacles.
In addition, the supporting fully automatic electrical control system further ensures that the equipment is easy to operate, safe and reliable. The wheel turner can be customized with different spans according to the width of the fermentation tank.
Importance for wheel type compost turner in compost production
Stirring Function in Raw Material Conditioning
In fertilizer making, in order to adjust the carbon-nitrogen ratio of raw materials, pH, water content, etc., you need to add some auxiliary materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be stirred by the stacker to achieve the purpose of conditioning.
Improve the Permeability of Raw Material Piles
The turning system can process the material into small clumps. Make the viscous and dense pile of raw materials fluffy and elastic, forming a suitable porosity
Adjust the moisture content of the raw material pile
The suitable moisture content for raw material fermentation is around 65%. In addition, the moisture content standard for finished organic fertilizer is below 30%. During fermentation, biochemical reactions will generate new water. Furthermore, the consumption of raw materials by microorganisms will also cause water to lose its carrier and free out. Therefore, the moisture is reduced in time during the fertilizer making process. In addition to the evaporation caused by heat conduction, the turning of the raw materials by the compost turner will form a mandatory water vapor emission.
Operating Instructions for Wheel Turning Machine
The roulette turning and throwing machine is in direct contact with the material during work, and it is highly corrosive. Therefore, the dirt stuck on the turning machine, especially you must clean up the dirt on the chassis in time. If there is any peeling of protective paint, you must repaint it.
You need to check and adjust the tightness of the transmission chain of the roulette turning machine in time. When the tension adjustment still fails to meet the requirements, you can remove several chains to make it meet the requirements. If it is found that the rotation between the chain links of the transmission chain is not working well, you should lubricate it with butter or engine oil in time.
Before using the gearbox, you must check whether there is oil in the roulette turning machine. Change the new oil after 100 hours of operation at the beginning, and then change the new oil every 1000 hours of operation, and the time interval can be as long as one year.
After the hydraulic system has been running for 200 hours, you should empty all the hydraulic oil , remove the impurities in the filter of the hydraulic system , and replace the filter element. Whether to reuse after filtering is determined according to the cleanliness of the discharged hydraulic oil. When draining hydraulic oil, the cylinder rod should be retracted into the cylinder barrel first. Every 800 hours of work, you should clean the hydraulic system of the roulette turner .